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WiVib-X33

The WiVibX from Icon Research is a miniature machine monitoring device that measures triaxial vibration, bearing condign and temperature on rotting and reciprocating plant. It operates standalone or communicates via a standard gateway using Bluetooth BLE for reliable connective and long range. The gateway interfaces to standard ethernet and wifi networks. 

Acceleraon and velocity overall values together with high resolution spectra are available. The inbuilt HFE (high frequency enveloping) function provides clear indication of bearing condign and wear. Temperature measurement is also incorporated. Common machine issues can be tracked such as 

• Unbalance

• Misalignment

• Looseness

• Early bearing wear

• Electrical problems

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Benefits

  • Measures triaxial vibration, bearing condtion and temperature

  • Ideal replacement for walk-around manual data collection

  • Monitors machinery every few hours rather than weeks or months

  • Low-cost online surveillance for plant not currently being monitored

  • Provides overall vibration values and high resolution spectra

  • Straightforward installation with choice of mounting methods

  • Sensor battery life up to 5 years

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Application Software for WiVib X

WiVibXScope

Turns your WiVib X into a fully featured Android- based spectrum analyser

WiVibXScope enables either me or spectrum graphs to be displayed in real me from a selected WiVibX on an Android device. Triaxial overlaid acceleration and velocity spectra are available with selectable resolution and frequency ranges. Simply select the WiVibX that you want to monitor from the list of scanned devices and live traces stream to the high-resolution display. In addition, overall and peak values are displayed for all three axes together with temperature. 

WiVibXScope is ideal for detailed analysis, system checks and insulation setup. 

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STANDALONE

The WiVibXScope application typically running on an Android tablet allows me domain, spectrum and overall measurements to be viewed. The application scans for available WiVibX’s in range and any can be selected to turn the WiVibX into a real me triaxial oscilloscope and spectrum analyser with temperature readout. 

ONLINE WITH GATEWAYS

In this mode of operation, WiVibX sensors communicate in a network using gateways - the diagram below shows a typical insulation. Once a battery is inserted into a WiVibX sensor, it adverses to the Bluetooth network that it is available. Gateways that are within range will recognise available sensors using Just Works pairing and add them to their REST API database together with the associated RSSI value. The host application then allocates which sensors will be controlled by which gateway based on signal quality and even distribution. If a gateway loses power or goes down, the host can allocate sensors to an adjacent gateway. 

The gateway contains a web server and can be configured using a smart device (eg. tablet or phone) or via the host network. The gateway can link onto an existing ethernet of wifi network. Cellular communication will soon be supported. 

The gateway uses a REST API as its communications medium with a host. Details of the REST API are available from Icon Research for users who wish to interface a WiVibX array to their own application. 

Sensors are configured to take measurements at predetermined intervals. A typical system may be set up to take overall values, say, every hour and a spectrum once a day for base line information. The sensor spends most of its me in an ultra-low power mode but can be instructed at any me to carry out a non-scheduled ’on- demand’ measurement as it is always listening to the Bluetooth connection. 

BATTERY

The sensor is powered by a 2/3 AA size lithium battery  rated at 3V or 3.6V. The popular CR123A from Duracell and other vendors, available in high street stores, is a good choice. For longer life and for operation at sub-zero temperatures, the LS17330 from SAFT can be used. 

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